OURPCB

Wednesday, January 10, 2018

Power Amplifier 400W Audio Circuit 2SC2922 2SA1216

Power Amplifier 400W Audio Circuit 2SC2922 2SA1216
The power amplifier is indeed very simple, but no doubt the sound quality produced. Mid-low sound output character is very suitable for indoor or outdoor. For Outdoor try using Transformer 20A 45Vct, tr final 5 sets/channel using Sanken 2SC2922 / 2SA1216, which can produce up to 400W - 800W stereo power output. To generate maximum output power you should use high-quality components. Below the circuit diagram of mono power amplifier 400W using the Sanken Final transistor.
Power Amplifier Schematic
Power Amplifier 400W Circuit 2SC2922 2SA1216
Component List Mono
Resistor
R1,4,5,12=10K
R2=100K
R3=4K7
R6=3K9
R7,13,15,16=390R
R8=39K
R9=100R
R10=220R
R11=2K7
R12=47R
R17,18,19,20=10R
R21,22,23,24=0.2R/5W
R25=10R/5W

Capacitor
C1=22uF/25V
C2=1N2
C3=47uF/50V
C4=100uF/50V
C5=100pF
C6=220uF/50V
C7=4N7
C8=100N

Diode
D1=ZD24V
D2,3,4=1N4148

Transistor
TR1=A798
TR2=TIP31/ D381/ D382
TR3=TIP32/ B536/ B537
TR4=TIP31/ D381/ D382
TR5,7=2SA1216
TR6,8=2SC2922

Power Supply circuit you can use minimum voltage 25Volts up to 45Volts DC CT (Symmetrical), the Power amplifier is introduced and manufactured by Saturn Electronics Indonesia and you can also see some of its products there. For those of you who are interested to string up, make my own PCB Layout provide for you, PCB layout is designed by Saturn Electronics Indonesia.

PCB Layout Power Amplifier 400W + 400W Stereo 
PCB Layout Power Amplifier 400W + 400W Stereo

PCB Layout Power Amplifier 400W Mono
400W Power Amplifier PCB Layout

Assembling Super Power 400W Driver VIDEO


TESTED VIDEO Power Amplifier 400Watt by using 2SC5200 and 2SA1943 

Thursday, January 04, 2018

Super Power Amplifier Yiroshi Audio - 1000 Watt

Super Power Amplifier Yiroshi Audio 1000W
This Yiroshi audio power amplifier has a low character and has high power output, so many audio lovers choose this type of amplifier because the bass boom is very pronounced. To make this Yiroshi audio amplifier so powerful need a power supply which is sufficient to let the results that can at maximum transformer minimum 20A 45-75v output and the good quality of components.

Below the circuit diagram of Yiroshi audio power amplifier driver + final transistors:
Yiroshi amplifier 1000W 1kW output power circuit diagram
Component List
Resistor
R1=2k2, R2=47k, R3=100R, R4=100R, R5=56R, R6=56R, R7=56R, R8=56R, R9=47k, R10=100R, R11=2k2, R12=2k2, R13=100R, R14=47K, R15=2k2, R16=2k2, R17=100R, R18=100R, R19=100R, R20=100R, R21=220R/1W, R22=220R/1W, R23=100R, R24=1k8, R25=1k, R26=10k, R27=56R, R28=56R, R29=100R/1W, R30=100R/1W, R31=120R/1W, R32=120R/1W, R33=100R, R34=100R, R35,R36=220R/1W, R337,R38=220R/1W, R39,R40,R41,R42,R43,R44,R45,R53,R54,R56,R57,R58,R59=0R22/5W, R46,R47,R48,R49,R50,R1,R52,R60,R61,R62,R63,R64,R65,R66=10R/0.5W, R67=10R/5W + L1 10uH, R68=10R/1W

Capacitor
C1=1u Nonpolar, C2=330pF, C3=4n7, C4=4n7, C5=100uF/100V, C6=100uF/100V, C7=330uF/50V, C8=12pF, C9=12pF, C10=100N, C11=47pF, C12=150pF, C13=150pF, C14=100N

Transistor
Q1,Q4,Q7,Q8=2N5401
Q2,Q3,Q5,Q6=2N5551
Q9,Q13=2SC4793
Q10,Q12=2SA1837
Q11=MJE340
Q14=TIP2955/2SA1962
Q15=TIP3055/2SC5242
Q16,Q17,Q18,Q19,Q20,Q21,Q22=2SA1943 or you can change other PNP final power transistor
Q23,Q24,Q25,Q26,Q27,Q28,Q29=2SC5200 or you can change other NPN final power transistor

Final Power Transistor Audio Amplifier List
2SC5200/2SA1943 : 230volt 15 ampere 150 watt
2N3055/MJ2955 : 100 volt 15 ampere 150watt
TIP3055/TIP2955 : 100 volt 15 ampere 150watt
2N3773/2N6609 : 160volt 16 ampere 160watt
MJ15003/04 : 140volt 20 ampere 240watt
MJ15024/25 : 400volt 16 ampere 240watt

Sanken 2SA1295-2SC3264 : 200volt 17 ampere 200watt
Sanken 2sa1494-2sc3858 : 200volt 17 ampere 200watt
Sanken 2sa1216-2sc2922 : 180volt 17 ampere 200watt

Toshiba 2SA1095/2SC2565 : 160volt 15 ampere 150watt
2SC5200/2SA1943 : 230volt 15 ampere 150 watt
2N3055/MJ2955 : 100 volt 15 ampere 150watt
TIP3055/TIP2955 : 100 volt 15 ampere 150watt
2N3773/2N6609 : 160volt 16 ampere 160watt
MJ15003/04 : 140volt 20 ampere 240watt
MJ15024/25 : 400volt 16 ampere 240watt

Sanken 2SA1295-2SC3264 : 200volt 17 ampere 200watt
Sanken 2sa1494-2sc3858 : 200volt 17 ampere 200watt
Sanken 2sa1216-2sc2922 : 180volt 17 ampere 200watt
Toshiba 2SA1095 / 2SC2565 : 160volt 15 ampere 150watt
2SA1103 / 2SC2578 : 100volt 7 ampere 70 watt
2SA1105 / 2SC2577 : 120volt 9 ampere 90watt
2SA1106 / 2SC2851 : 140volt 10 ampere 100watt
2SC2580 / 2SA1105 : 120volt 9 ampere 90watt

2SC2581 / 2SA1106 : 140volt  10 ampere 100watt

PCB Layout Driver Power Amplifier Yiroshi Audio

PCB Layout Power Amplifier Yiroshi 1000W output

PCB Parallel Final Power Transistor 7 Set Toshiba 2SC5200 2SA1943
PCB Layout Power Amplifier Final transistor booster

Final Power Transistor Assembling 2SC5200 and 2SA1943
Final Power Transistor 2SC5200 2SA1943 power amplifier

For this yiroshi power amplifier project, I make a separate PCB driver with the final transistor, you can see on both picture PCB Layout above. The power amplifier is very good and high performance. You can upgrade again to add power amplifier by adding the final transistor and also replace it with more power, current, and stronger voltage. And also must be balanced with a larger power supply current and voltage. For more details see the full interesting video below:

[Video] Assembling Super Power Amplifier Yiroshi Audio

[Video] Test Power Amplifier Yiroshi Audio with Subwoofer Speaker 12Inch


Friday, December 29, 2017

TDA7293 vs TDA7294 Audio Power Amplifier Project

TDA7293 VS TDA7294 Power Amplifier
This is an audio power amplifier project using the TDA7294 and TDA7293 ICs that I will try to work on both. Both ICs are almost the same even very similar scheme can be used in a series of stereos. And in this post, I use one PCB stereo, where on the left side IC using TDA7293 IC and right side using ICTDA7294. Previously I will share the circuit scheme of both IC Power amplifier below with the required components.

Schematic Diagram Monolithic Power Amplifier
TDA7293 TDA7294 Power Amplifier Circuit

Component List
Resistor
R1=22K
R2=22K
R3=680R
R4=10K
R5=22K
R6=1K

Capacitor
C1=1N
C2=22uF/50V
C3=22uF/50V
C4=22uF/50V
C5=22uF
C6=22uF
C7=100N
C8=100N
C9=1000uF/50V
C10=1000uF/50V

LED
D1=RED LED Clip Detector for TDA7293

Connector
J1=Audio Input
J2=Output Speaker 
J3=Power Supply 1:+25VDC 2:GND 3:-25VDC

Integrated Circuit
IC1= TDA7294 / TDA7293

PCB Layout Design
PCB Layout TDA7293 TDA7294 Power Amplifier
PCB Power Amplifier TDA7294

TDA7294 & TDA7293
TDA7293 vs TDA7294 Sound
You can buy both IC at UTSOURCE by visit this link: Buy TDA7294 & Buy TDA7293


TDA7293 VS TDA7294 Specification
TDA7293

  1. Multipower BCD technology
  2. Very high operating voltage range (±50 V)
  3. DMOS power stage
  4. High output power (100 W into 8 Ω @ THD =10%, with VS = ±40 V)
  5. Muting and stand-by functions
  6. No switch on/off noise
  7. Very low distortion
  8. Very low noise 
  9. Short-circuit protected (with no input signal applied) 
  10. Thermal shutdown
  11. Clip detector
  12. Modularity (several devices can easily be connected in parallel to drive very low impedances)

TDA7294

  1. Very High Operating Voltage Range (±40V)
  2. DMOS Power Stage High Output Power up to 100W Music Power
  3. Muting/Standby Functions 
  4. No Switch ON/OFF Noise
  5. No Boucherot Cells
  6. Very Low Distortion
  7. Very Low Noise
  8. Short Circuit Protection
  9. Thermal Shutdown
Some components needed to make the project amplifier TDA7293 vs. TDA7294.
DIY TDA7293 Power Amplifier

TDA7293 Power Amplifier Circuit
This is the power amplifier project that was so ready to do testing of the sound produced. Do not miss to watch the video from this power amplifier at the bottom of the post, and do not forget to subscribe my youtube video channel.
TDA7294 vs TDA7293 Power Amplifier coparison

Assembling TDA7293 & TDA7294 Power Amplifier [VIDEO]

VIDEO Test TDA7294 TDA7293 with Subwoofer Speaker 12 Inch


VIDEO TEST TDA7294 with 8 Inch 2Ohm Subwoofer Speaker 200Watt

In the video test I use 25V power supply with 10 Amperage  voltage current using Switching Mode Power Supply.

Tuesday, December 26, 2017

TDA7297 DIY Stereo Power Amplifier

TDA7297 Power Amplifier circuit

This is a series of stereo power amplifiers that use TDA7297 chip amp, this chip amp sounds less familiar maybe because of the power that is not so great. The power released by this power amplifier is about 15W x2 (stereo), this power amp circuit is often used in TV or radio amplifiers. But no one, if you also try to come make this audio power amplifier project. 

I've tried this tda7297 chip without PCB and the result is pretty good for mid sounds sounding flat and clear. By using a 12V power supply and I used to overload the speaker 3.5 "x 2 speakers with 60W power. Here is the circuit I am trying to chip amp TDA7297:
Stereo Power Amplifier using TDA7297
Parts
Resistor
R1=47K
R2=47K

Capacitor
C1=82N - 220N
C2=82N - 220N
C3=10uF/35V
C4=2200uF-4700uF/25V

Connector
J1=Audio Input
J2=Speaker Output
J3=Speaker Output
J4=Supply Input 6V-18V DC Asymmetric

Chip Amp
IC1= TDA7297


For this TDA7297 chip amp you can buy it here: TDA7297 | STMicroelectronics ZIP-15 | UTSOURCE
Buy TDA7297 Chip Amplifier

I've bought there and the results you can see on my youtube channel or you can see the video at the end of this post.

PCB Layout Design:
PCB Layout Design Power Amplifier TDA7297

TDA7297 Power Amplifer PCB layout

Assembling and test TDA7297 VIDEO


Sunday, December 24, 2017

1000W Driver Power Amplifier Namec TEF

This power amplifier driver is a very powerful power driver called Namec TEF, Namec itself stands for New American Driver power amplifier is very suitable to use sanken Final 2sc2922 2sa1216 transistors, Power output can produce up to 1000W. To assemble this power amplifier is bothered easy, very simple schematics and components. but need carefulness and diligence in assembling this power. See below the circuit schematic of  Driver Power Amplifier Namec TEF:
Circuit Diagram Schematic Driver Power Amplifier Namec TEF
Part List:
Resistor
R1=4k7
R2=47k
R3=4k7
R4=12k
R5=330R
R6=47k
R7=22k
R8=33k
R9=100R/2W
R10=47k
R11=2k2
R12=1k
R13=10R
R14=100R/2W
R15=1k5
R16=220R
R17=150R/2W
R18=150R/2W
R19=56R/2W
R20=56R/2W
RV1=1K Trimpot
RV2=1K Trimpot

Capacitor
C1=4u7/50V
C2=100pF
C3=47u/100V
C4=100u/100V
C5=100N
C6=100u/100V
C7=100N

Diode
D1= ZD12V/1W

Transistor
Q1=C945
Q2=TIP42
Q3=C945
Q4=TIP41
Q5=MJE340
Q6=TIP42
Q7=TIP41
Q8=2SA1943
Q9=2SC5200

Connector
J1=Audio Input
J2= To (-) Base Final Transistor
J3= To (+) Base Final Transistor
J4= VCC+ 45V - 80V DC
J5=VCC- 45V - 80V DC
GND= Ground

To make it easy assembling the driver power amplifier you can make with this PCB Layout design below:
PCB Driver Power Amplifier Namec

PCB Power Amplifier Namec TEF

This Power Amplifier is just the driver circuit you need to add booster transistor / final transistor visit this page: Booster Amplifier circuit ( Transistor Final )
You can add some transistors at least 5 sets of sanken transistors 2sc2922 and 2sa1216

Friday, December 22, 2017

500W-2000W Power Amplifier SOCL 504

Power Amplifier SOCL 504 500W-2000W
The SOCL 504 Power Amplifier circuit is now possible again as the trend amplifier, is simple and the quality is good for indoor and outdoor sound and cheap power amplifier circuit. Well, turn your trying to listen to how the 500-Watt SOCL that in fact, the result of the development of 150 Watt OCL modified for high voltage above 40VDC.

Power Amplifier SOCL 504 500 Watt has tested with 45V DC and 80V DC voltage is still good and flat sound almost all the frequency obtained and still possible in the modification to tef to get bass thicker and an addition of the number of final transistors to increase the power of 18-inch speakers.

Three transistors are VAS deliberately bolted on the PCB board though not hot, just the model let it be different from the original version. To get the maximum output power the power amplifier circuit requires a DC voltage source with a large current so that the power supply for this power amplifier circuit should use minimal transformer 20 A can be given at least 45V DC to 80V DC.

Below the circuit diagram of power amplifier SOCL 504:
SOCL Power Amplifier Circuit Diagram
Components power amplifier circuit SOCL 504

Parts Power Amplifier:
Resistor
R1= 100K, R2=33K, R3=560R, R4=27K, R5=56R, R6=1K, R7=27K, R8=27K, R9=56R, R10=560R, R11=4K7, R12=10K, R13=330R/2W, R14=330R/2W, R15=0.22-0.5R/5W, R16=0.22R-0.5R/5W, VR1=100R-1K

Capacitor
C1=22N, C2=1N, C3=22uF/50V, C4=22uF/100V, C5=22uF/100V, C6=100pF, C7=100pF, C8=100pF, C9=100N, C10=100N C11=22uF/100V

Diode
D1-D5=1N4002

Transistor
Q1-Q3=2N5401, Q4=MJE340, Q5=A1837, Q6=C4793, Q7=2SA1494/ 2SA1216/2SA1943, Q8=2SC3858/2SC2922/2SC5200

PCB Layout Design
Power Amplifier PCB Layout SOCL 504

Power Amplifier SOCL 504 PCB Design

Assemble Power Amplifier SOCL504 Video

This SOCL power amplifier can be modified using a power output of 10 pairs of MJ21194 and MJ21193 power transistors with a maximum power of 2000 watts or if using Toshiba 2SA1943 and 2SC5200 with the maximum power of 1500 watts of course with adequate transformer capacity.

Monday, November 13, 2017

DIY 2000W High Power Amplifier 2SC5200 2SA1943

Power Amplifier circuit 2000W
Here I will share posts about power amplifier with high power that can generate power up to 2000Watt or 2kW. Also, before I publish a power amplifier with high power that is almost same with 1600W High Power Amplifier. The same power amplifier using the final transistor with 2SC5200 and 2SA1943 is good enough and powerful to drive 2 pieces of 18-inch 8 Ohm speakers. The difference is quite clear on the speaker protector, for power 2000W is not equipped with a speaker protector you can add it yourself to this circuit Audio Speaker Protector using IC555. And for the power supply is also wider ranging from 45Volt to 75Volt DC Symmetrical. This power amplifier is stereo 1000W x 2 but its bridge tie load (BTL) so the output power have 2000W RMS.

Below the schematic of 2000W power amplifier circuit:
High Power Amplifier Circuit 2000 Watt
Download PDF File schematic: 2000W Power Amplifier Schematic.PDF

Buy Transistor 2SC5200 2SA1943 !

Parts
Resistor 1/4W
10R x2, 100R x8, 1k5 x2, 1k x8, 2k7 x4, 4k7 x4, 6k8 x4, 10k x8, 12k x8, 33k x4, 68k x4, 100k x 2, 5k Trimpot x2
Resistor 1/2W
10R x 28, 150R x 2
Resistor 2W
2K2 x 4, 22R x 4, 47R x 4, 10R x 2
Resistor 5W
0R22 - 0R5 x 28
Capacitor
1N x 4, 100N x 6, 10uF/50V x 10uF/100V x 4, 22uF/50V x 2, 100uF/25V x 4, 100N/275V x 2
Diode
1N4148 x20, 1N4007 x 8, ZD15V / 12V x 4
Transistor
2N5401 x 2, 2N5551 x 2, MJE340 x 4, MJE 350 x 2, A1837/ A1306/ B1186 x 2, C4793/ C3298/ D1763 x 2
Final Transistor
2SA1941/ A1941/ 2SA1943/ A1943 x 14 ,2SC5198/ C5198/ 2SC5200/ C5200 x 14
IC
4558 x 2

Power Supply
45V - 75V DC Symmetrical

PCB Layout Design
PCB High Power Amplifier 2000W circuit

PCB BTL 2000W Power Amplifier

VIDEO Assembling step by step


VIDEO Tested 2000Watt Power Amplifier with Subwoofer Speaker

Monday, November 06, 2017

DIY 5.1 Home Theater with Gainclone Power Amplifier

DIY Home Theater Amplifier
Hello, after a few busy days with making a 5.1-channel home theater project using a Ggainclone power amplifier, this finally comes with very satisfying results. It is undoubtedly the performance of the Gainclone amplifier, in this project I use LM1875 IC and also LM3886. The number of IC that I use 5 pieces LM1875 and also 2 pieces LM3886. 

Where is the LM1875 IC for controlling Front speakers, Rear, and Center. IC LM3886 I use to control speaker subwoofer. Some components for making this home theater project is not small as well. There are several amplifier supporting components such as stereo and mono tone control, subwoofer module, and also USB soundcard to separating the sound output from laptop/ pc into 6 channel: Front Left, Front Right, Rear Left, Rear Right, Bass / Subwoofer and Center.

First I do the power amplifier assembly LM3886 and LM1875 I have prepared all the necessary components, for the circuit scheme you can visit this page: 

Assembling Gainclone Amplifier
Some components are ready to be assembled, for the more complete gainclone amplifier can visit the link above. IC LM1875 and also IC LM3886 you can buy at www.utsource.net and also other components you can buy the site at a relatively cheap price and good service. I myself bought IC Gainclone in utsource, very safe and comfortable buy there and do not hesitate to buy it I guarantee original.
Buy Parts from utsource.net

You can visit this link to buy IC:
To buy it please you can register first at utsource.net if you feel confusion you can ask the customer service is very friendly.


Assembled Gainclone amplifier for home theater

After that, the components are ready to assemble on PCB and ready to solder, do not forget to pay attention first PCB line path is correct what not before do soldering. If it feels right ready to be soldered.
Soldering gainclone amplifier

Soldering the Gainclone Amplifier

After it is soldered and ready to be assembled with tone control and power supply.
Tested Gainclone amplifier for home theater application

Wiring Circuit 5.1 Home Theater Gainclone Amplifier
Subwoofer LM3886 for home theater
After a good soldering and tested power amplifier. I have set up tone control, subwoofer filter, and also power supply. The power supply I use the switching mode power supply instead of using a conventional transformer.

To Assemble a tone control you can visit this link: Stereo tone control TL084 & Mono Tone Control 4558
Assemble the subwoofer filter you can visit this link: Subwoofer Module 4558
And also the power supply you can visit this link: DIY SMPS 10A 20-50VDC CT

Left / Right Left / Right Channel from TL084 stereo tone control to LM1875 stereo amplifier circuit
Channel Rear Left / Right from TL084 stereo tone control to LM1875 stereo amplifier circuit
Channel Center from Mono Tone Control 4558 to LM1875 mono amplifier circuit
Channel Bass / Subwoofer from 4558 Subwoofer module to LM3886 stereo Bridge amplifier circuit

voltage supply IC LM1875 I give voltage 25VDC CT, LM3886 power supply voltage I give 30VDC CT.

5.1 Home Theater Box Amplifier
Then for the amplifier box, I also make my own using plywood, aluminum, and acrylic as the material.
DIY Power Amplifier home theater box

Add led to beautify box
Power Amplifier Box

Input-Output Terminals
Input Output Home Theater Amplifier
I just added the output terminal with the usual terminal, you can also upgrade it yourself. Chanel FR, FL, RR, RL, and center of Gainclone LM1875 and Channel Bass / Subwoofer output from LM3886 Gainclone Power Amplifier.

USB Soundcard/ Decoder 5.1 Channel
Surround sound decoder 5.1 Home Theater
 USB Soundcard/ Decoder 5.1 Channel

This 5.1 channel decoder is necessary to generate 6 different channel signals, for this home theater amplifier input I take from USB soundcard that I bought from the online store at a relatively affordable price. But the weaknesses can only be able to play music from a PC or Laptop because he is like a soundcard. For the installation directly plug this USB soundcard into a laptop and install the driver to a PC or laptop, then install the application as shown below.
USB Soundcard 5,1 Home theater
Just choose the picture with number 6 speakers, to make output 6 channel and connect the output to each input amplifier.

Speaker Placement 5.1 Home Theater Amplifier
Settng Speaker Home theater 5.1 Channel
After the amplifier is tried normally, prepare your speakers for placement like the picture above so as to get the sound quality alive. Below the video test from my home theater amplifier.
DIY Home Theater Amplifier Gainclone

Wiring Circuit
Home Theater Power Amplifier circuit with gainclone

 [Video Test] 5.1 Home Theater with Gainclone Power Amplifier 


Upgrade for subwoofer channel using Yiroshi Audio amplifier Project