OURPCB

Thursday, June 21, 2018

1600W Power Amplifier + Speaker Protector

1600W Power Amplifier + Speaker Protector
Power amplifier with high power output that is greatly needed by many audiophiles. Especially for field or concert, and in addition to the SPL car audio designation. Eg for controlling the use of extreme subwoofer speakers. So it takes a lot of power.
And the following is a power amplifier circuit that can generate output power up to 1600Watt at 4Ohm speaker load. In addition to having a large power, the power amplifier is already equipped with the protection of speakers. The function of the protection speakers is that the speakers are protected by DC voltage which can damage the speakers. It also can cut off the output current when the circuit occurs, so the power amplifier circuit remains safe.

Back to the discussion of this power amplifier. This power amplifier uses 4 final sets of 2SC3264 and 2SA1295 transistors. Where each transistor can flow current up to 18A and has power 200W.

To get a large power, the role of power supply amplifier is very important. Power supply for this amplifier at least 20A with max voltage 100V.

Below is the circuit scheme of 1600W Power Amplifier + Speaker Protector
Power amplifier with high power output
Material's
C1 1n
C2-C3 470n
C4-C6,C14 100u
C7,C15-C18 100u
C8 18p
C9 100n
C10-C11 10p
C12 150n
C13 100n
R1 33k
R2 220R
R3,R8,R46,R48 10k
R4-R5,R42 4k7
R6,R9 18k
R7 10R
R10 470R
R11-R12,R14 100R
R13 15k
R15 22k
R16-R17,R40 100R
R18-R21 120R
R22-R23 470R
R24-R31 0R22
R32-R39 1R
R41 6k8-10k
R43 180k
R44 68k
R45 47k
R47 82R
U1 7812
Q1-Q4 BC546BP
Q5 BD681
Q6-Q8 MJE340
Q9-Q10 MJE350
Q11 A968
Q12 C2344
Q13-Q16 A1295
Q17-Q20 C3264
Q21-Q23 2N5551
D1 MZD15
D2 MZD18
D3,D10 LED
D4-D9,D11 1N4007
12V SIL-100-02
GND,OUT,V+,V- 26630101RP2
INPUT SIL-100-03
RL1-RL2
RV1 5K

PCB LAYOUT DESIGN POWER AMPLIFIER 2 Layer's
Power amplifier blazer pcb
DOWNLOAD
PCB Layout 1600W Power Amplifier PDF

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PCB Design contest pcbway

PCBWay PCB Design Contest

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PCB Design Contest

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Saturday, June 16, 2018

200W Super Simple Power Amplifier

Hello guys, this time I will share a circuit of the power amplifier that is very simple but still put forward the sound quality and the power is quite large. This is a super simple power amplifier 200Watt output power that driven by final transistor 2SA1943 and 2SC5200 1 set. Power amplifier type is OCL with Class AB system, and include bias trimpot for setting DC Output power amplifier.
Below is the super simple power amplifier circuit diagram.
200W Super Simple Power Amplifier Circuit
Component List:
R1 100k
R2 33k
R3,R6 560R
R4-R5,R8 27k
R7,R9 56R
R10 1k
R11 4k7
R12 10k
R13-R14 330R
R15-R16 0R22
C122n
C210n
C3-C410U
C5,C722U
C6,C8,C10100p
C933U
RV11K
Q1-Q2 2N5401
Q3 MJE350
Q4 MJE340
Q5 C4793
Q6 A1837
Q7 2SC5200
Q8 2SA1943
D1-D5 1N4007

Connector J1 is for audio signal input, J2 Power Amplifier Output, J3 -VDC, J4 +VDC, J5 GND.

This Super Simple Power Amplifier 200W it can work with Power Supply minimum 25VDC up to 45VDC. It can deliver maximum output power up to 200W with 8 Ohm impedance output load.

Below the PCB Layout Super simple power amplifier in 2 Layout Gerber view.
PCB Layout design 200W Super Simple Power Amplifier

Friday, June 15, 2018

Why PCBWay is the best PCB Assembly Manufacturer?

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PCBWay logo

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PCB Assembly

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Tuesday, June 12, 2018

LM1036 Stereo Tone Control

lm1036 tone control stereo
On this occasion I will share the stereo tone control circuit scheme using LM1036 IC, tone control circuit is highly recommended for the use of power amplifiers with room-scale that can produce a very clear sound, bass tones are more powerful, clear vocal sound and clear treble.

This tone control circuit has four settings for volume, balance, treble, and bass. below for circuit diagram tone control LM1036:
tone control lm1036 stereo circuit diagram
Component List:
C1= 47U
C2, C16= 470n
C3, C15= 1n
C4, C7, C9, C12= 220n
C5, C14= 10U
C6, C13= 330n
C8= 10n
C10-C11= 1u
R1-R4= 47k
U1= LM1036
VIN=9V-16V

LM1036 Features from Datasheet:
• Wide Supply Voltage Range, 9V to 16V volume and balance circuit for stereo applications in 
• Large Volume Control Range, 75 dB Typical car radio, TV and audio systems. An additional 
• Tone Control, ±15 dB Typical control input allows loudness compensation to be simply effected.
• Channel Separation, 75 dB Typical 
• Low Distortion, 0.06% Typical for An Input Four control inputs provide control of the bass, treble, Level of 0.3 Vrms balance and volume functions through application of DC voltages from a remote control system or, 
• High Signal to Noise, 80 dB Typical for an alternatively, from four potentiometers which may be Input Level of 0.3 Vrms biased from a zener regulated supply provided on the 
• Few External Components Required

LM1036 IC Diagram:
For who want to make this lm1036 Tone control circuit, I have provided PCB file with PDF format that you can print and transfer to PCB. That way you can easily make this tone control circuit without complicated manual connecting. How to transfer images to PCB.
PCB Layout Tone Control lm1036 stereo
Download

Sunday, May 27, 2018

1200W Power Amplifier Crown XLS 1200

Power Amplifier Crown 1200W CROWN XLS
This time I will share about power amplifier circuit Crown XLS x6FT, where this power amplifier can be produced 1200W RMS. This power amplifier Crown XLS x6FT can be supplied with a voltage of at least 45V DC to 90V DC, and to get maximum power you can use a Power supply with high voltage and current. For example, using 75V 20A. Final Transistor power amplifier using 6x 2SC5200 / 2SA1943. Below you can see the schematic power amplifier.
Crown XLS schematic power amplifier
crown power amplifier circuit diagram

PCB Layout Crown XLS power amplifier 2 Layer
PCB Power Amplifier crown XLS
Power amplifier crown PCB Layout
Finished PCB Power Amplifier Crown 1200W
PCB High Power Amplifier Crown 1200W

Crown Power Amplifier circuit



Download
Schematic + PCB Layout design Power Amplifier Crown XLS.RAR

GERBER FILES
https://www.pcbway.com/project/shareproject/High_Power_Amplifier_Crown.html

Friday, May 25, 2018

HiFi Class-D Discrete Power Amplifier

HiFi Class-D Discrete Power Amplifier
Hello, friends this time I will share the scheme of class-d power amplifier circuit using discrete components (transistors, resistors, capacitors) without using IC. The power amplifier can produce output power 200 Watt to 500W RMS, which only use final transistor Mosfet N-channel as much as 2 pieces. In this circuit, I use 2 pieces of final transistor IRF540. This IRF540 MOSFET transistor can control voltage up to 100V with maximum current 28A continuously. So I just use the transistor for the final amplifier (switching PWM). Power amplifier class-d super HiFi can be supplied up to 45V DC CT. and for circuit schematics also PCB Layout design I can see below:

Schematic:
HiFi Class-D Discrete Power Amplifier Circuit
PCB Layout in 2 Layers:
PCB Layout Design HiFi Class-D Discrete Power Amplifier

Download:

Tuesday, May 22, 2018

Subwoofer Filter 4558 complete Regulated Power Supply

Subwoofer Filter 4558 circuit

Hello friends, this time I will share the 4558 filter subwoofer circuit which is similar to the previous filter subwoofer. Why is a subwoofer filter needed for a power amplifier circuit? For the important problem of whether or not it depends on the usefulness of the power amplifier itself, whether the power amplifier is devoted to subwoofer speakers or not. If so, then this subwoofer circuit is very important.

Usefulness is very good, but it also can clarify the low tone and eliminate the middle tone and high tone, so that bass issued by subwoofer speakers getting kicked. Back to the topic of this subwoofer circuit, this circuit I design and I modify it by adding a regulated power supply circuit by IC 7815 and 7915. Below the circuit schematic of subwoofer filter complete power supply:

Subwoofer Filter 4558
Part List
C1,C3 47U
C2 47n
C4-C5 470n
C6-C7 1000U
C8-C9 100U
C10-C11 100n
R1-R2 47k
R3 1M
R4-R6 10k
R7 22k
R8-R9 68R
U1 RC4558
U2 7815
U3 7915
D1-D4 1N4007G
INPUT,SUPPLY SIL-100-03
RV1 50k
SUBWOOFER SIL-100-02
Feature:
• 20Hz - 250Hz Frequency output filter
• 12V - 30V DC input voltage
• 12V - 25V AC input voltage
• Using dual op-amp IC: 4558D, JRC4558, NE5532, etc.
• Single gain boost
• Regulated Power Supply using 7815/ 7915 also can be using 7812 7912
• 2 Channel (Stereo Input)
• 1 Channel Output (Subwoofer Output)

 PCB Layout Design Subwoofer Filter Circuit:
PCB Layout Subwoofer FIlter 4558
 PCB Layout Design Subwoofer Filter in two layers:
PCB Layout Design Subwoofer Filter 4558 in two layers

You can order this PCB from JLCPCB it's very cheap PCB Subwoofer filter 4558 include regulated power supply for just $2 /10pcs, you can download the Gerber files first at the end this post. Upload the Gerber files and order it at JLCPCB.com$2 PCBs & Big Discount on First order.

subwoofer filter pcb layout regulated power supply
Subwoofer filter 4558

PCB by JLCPCB


Download:
PCB Layout Subwoofer Filter (top).pdf
PCB Layout Subwoofer Filter (bottom).pdf
PCB Layout Subwoofer Filter.Gerber 

Saturday, May 19, 2018

Class-D Power Amplifier Circuit D1K5

On this occasion, I will share the power amplifier circuit, power amplifier circuit with the class-d system. The power amplifier is very good used for large power. This power amplifier can be supplied from 65V to 95V DC with a minimum current of 10A or better. And can generate power up to 1500Watt RMS, so big is not it?

The D-class amplifier is an electronic amplifier that uses transistor switching as the primary method for power, unlike class A, class B, or AB-class linear amplifier that uses the active resistance of the transistor. Therefore, this amplifier has a higher benefit, with additional results for the required heat sink. Filter the LC pass under smoothing the pulses.

The efficiency of a high D-class amplifier stems from the fact that the output stage never operates in a linear or active state. The output of the D-class amplifier consists only of ON or OFF. When the appliance is alive, the current that flows is maximum, but the voltage that runs it is ideally zero, and when the appliance dies, the voltage that stretches it is maximized, but the current that flows is zero.

Below the 2 Layers PCB Layout Power amplifier Class-D D1K5:
PCB Layout Power amplifier Class-D D1K5

Finished Power Amplifier 1500W Class-D D1k5
High Power Amplifier Class-D Circuit

Power Amplifier Class-D D1K5

Power Amplifier class d 1500W

Video Power Amplifier 

Download
Gerber Files: Class D D1K5

Friday, May 04, 2018

Power SOCL504 2.1 Channel Amplifier

Power Amplifier SOCL 504 for stereo + subwoofer speakers
This is my project about Power Amplifier SOCL504, which I applied for the use of 2.1 (stereo + subwoofer) speaker system. Why am I using this SOCL504 driver for the use of 2.1 speaker channels? Yes, because the power amplifier driver is very suitable for use in various places, both in the homeroom and outdoors. And for the sound produced is also very satisfactory. Adopted from a variety of modifications SOCL504 power amplifier, this circuit highly recommends for you who like to make audio power amplifier.

And below for the SOCL504 power amplifier circuit that I combine to get a power amplifier with a 2.1 channel speaker system.

Power SOCL504 2.1 Channel Amplifier Circuit Schematic
Circuit Description
There are 3 sets of power amplifier SOCL 504, in the blue and green line is using for stereo (satellite speaker's) and the red line is using for subwoofer speaker. The 3 power amplifier SOCL504 I have prepared for its preamplifier you can see here: 2.1 Channel Preamplifier.
The difference between the stereo and the subwoofer amplifier is found in the capacitor of the A1837 and C4793 driver transistors. For stereo power amplifier I use 220pF and my subwoofer uses 100pF. What is the purpose?
The goal is to place high-frequency output. The higher pico size of the capacitor, the high tone gets bigger so the treble sound will get out but its make more noise also. And the right value is 220pF and the subwoofer amplifier uses 100pF.
In addition to capacitors, the final transistor is also different. Only in number, for stereo amplifiers use 1 set 2SC5200 2SA11943 and subwoofer amp using 2 final sets of transistors. It aims to distinguish the output power and power amplifier power to control the small or large power speakers. And obviously for subwoofer speakers will need more power so that I put 2 pieces of the final transistor for the subwoofer amplifier.
The power supply uses a bridge diode that I give the capacitor to filter and coupling AC to DC circuit. and my capacitors bank and filters use 24 x 680uF - 1000uF / 100V and 4 x 100N / 275V. The input AC voltage is very wide, starting from 20V AC - 75V AC CT.

Specifications
Speaker impedance: 4-8ohm
Supply voltage: AC 20-75V CT MIN 10A 
Final Transistor: Toshiba 2SC5200 NPN, 2SA1943 PNP
Channel: 3 channel (left, right, subwoofer) using this 2.1 Preamplifier Circuit
Total Output power: 200W * 2 + 600W * 1 subwoofer (Upgradable)
Output matching: 4-8 ohm
Frequency response range: 14-100khz

2 Layers PCB Layout SOCL504 Power Amplifier
PCB Layout Power SOCL504 2.1 Channel Amplifier
PCB Size 300mm x 135mm
For its PCB I provide 2 files that are in PDF format and Gerber RS274-X. Please download later at the end of the post. For pdf format, you can make it in double layer PCB with black and white picture top and bottom, make your own PCB tutorial you can see on my youtube channel video list. And for Gerber files, you can upload and order to PCB Prototype sites I highly recommend that PCBWay.com. Why PCBWay is recommended?
Because PCBWay is the most professional PCB manufacturer for prototype and low volume production. With more than a decade in the field, PCBWay committed to meet the needs of customers from various industries in terms of quality, delivery, cost-effectiveness and other requests. As one of the PCB manufacturers and the most experienced SMT Assembler in China, PCBWay is strongly recommended to be your friend in terms of PCB production and component assembly. For ways to upload and order you can see in the video below along with designing the PCB. 

Complete Video Power Amplifier SOCL504 for 2.1 Channel Speakers.

Download
PDF : Stereo + Subwoofer Power Amplifier SOCL504
Password: elcircuit.com