Thursday, August 02, 2012

Push Button Relay Selector Circuit

This circuit was designed for use in a hifi showroom, where a choice of speakers could be connected to a stereo amplifier for comparative purposes. It could be used for other similar applications where just one of an array of devices needs to be selected at any one time. A bank of mechanically interlocked DPDT pushbutton switches is the simplest way to perform this kind of selection but these switches aren’t readily available nowadays and are quite expensive. This simple circuit performs exactly the same job. It can be configured with any number of outputs between two and nine, simply by adding pushbutton switches and relay driver circuits to the currently unused outputs of IC2 (O5-O9).

Gate IC1a is connected as a relax-ation oscillator which runs at about 20kHz. Pulses from the oscillator are fed to IC1b, where they are gated with a control signal from IC1c. The result is inverted by IC1d and fed into the clock input (CP0) of IC2. Initially, we assume that the reset switch (S1) has been pressed, which forces a logic high at the O0 output (pin 3) of IC2 and logic lows at all other outputs (O1-O9). As the relay driver transistors (Q1-Q4) are switched by these outputs, none of the relays will be energised after a reset and none of the load devices (speakers, etc) will be selected. Now consider what happens if you press one of the selector switches (S2-S5, etc). For example, pressing S5 connects the O4 output (pin 10) of IC2 to the input (pin 9) of IC1c, pulling it low.

Circuit diagram:
Pushbutton Relay Selector Circuit Diagram

Push button Relay Selector Circuit Diagram
See other relay circuit
This causes the output (pin 10) to go high, which in turn pulls the input of IC1b (pin 5) high and allows clock pulses to pass through to decade counter IC2. The 4017B counts up until a high level appears at its O4 output. This high signal is fed via S5 to pin 9 of NAND gate IC1c, which causes its output (pin 10) to go low. This low signal also appears on pin 5 of IC1b, which is then inhibited from passing further clock pulses on its other input (pin 6) through to its output (pin 4), thus halting the counter. So, the counter runs just long enough to make the output connected to the switch that is pressed go high. This sequence repeats regardless of which selector switch you press, so the circuit functions as an electronic interlock system.

Each relay driver circuit is a 2N7000 FET switch with its gate driven from one output of IC2 via a 100W resistor. The relay coil is connected from the drain to the +12V supply rail, with a reverse diode spike suppressor across each coil. If you want visual indication of the selected output, an optional indicator LED and series resistor can be connected across each relay coil, as shown. For selecting pairs of stereo speakers, we’d suggest the use of relays like the Jaycar SY-4052. These operate from 12V and have DPDT contacts rated for 5A. Note that although four selector switches are shown in the circuit, only two relay drivers are shown because of limited space. For a 4-way selector, identical relay drivers would be driven from the O2 and O3 outputs of IC2.
Author: Jim Rowe - Copyright: Silicon Chip Electronics

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